Article Sidebar
Downloads
Main Article Content
Abstract
Penelitian ini membahas upaya peningkatan akurasi reel alignment pada proses stacking material cathode dan anode dalam produksi baterai lithium-ion. Ketidakstabilan posisi material selama auto reel change sering menyebabkan offset melebihi toleransi ±0,5 mm, sehingga menghasilkan waste sheet yang signifikan. Penelitian dilakukan untuk mengidentifikasi penyebab utama misalignment serta mengembangkan engineering improvement berbasis peningkatan sensor, optimasi vision system, dan penyesuaian mekanisme tension control. Metode penelitian mencakup pengukuran baseline, analisis sinyal sensor, rekaman high-speed camera, serta evaluasi kuantitatif sebelum dan sesudah penerapan perbaikan. Hasil menunjukkan penurunan offset X sebesar 39,7% dan Y sebesar 33,3%, dengan waste sheet berkurang 25–28%. Selain itu, nilai tension spike turun dari 22–30% menjadi 8–12%, sehingga meningkatkan stabilitas proses pada fase transien pergantian reel. Peningkatan ini menegaskan bahwa integrasi sensor presisi tinggi dan optimasi vision system berkontribusi langsung terhadap efisiensi material dan konsistensi produksi. Temuan penelitian memberikan dasar teknis yang kuat untuk pengembangan lebih lanjut, termasuk integrasi model prediksi berbasis kecerdasan buatan untuk pengendalian reel alignment secara adaptif..
Keywords
Article Details
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.
References
- V. Gowrishankar, “Sustainable manufacturing practices for EV battery packs : Lowering the environmental impacts and increasing recyclability,” Futur. Batter., vol. 6, no. January, p. 100061, 2025, doi: 10.1016/j.fub.2025.100061.
- P. P. Pratama, L. Buchori, and A. Purbasari, “Peta Jalan ( Roadmap ) Hilirisasi Industri Manufaktur Berbasis Logam untuk Mendukung Ibu Kota Nusantara ( IKN ) di Kalimantan Timur,” vol. 2, no. 1, pp. 1–8, 2024.
- L. Deng, H. Suo, and H. Ren, “Design of Insulation Tape Tension Control System of Transformer Winding Machine Based on Fuzzy PID,” 2021.
- Z. Li, Y. Zhao, and C. Chen, “Edge detecting methods and implement on laser peak detection of SLR system,” Proc. SPIE - Int. Soc. Opt. Eng., Dec. 2008, doi: 10.1117/12.806891.
- R. Constantin, M. A. Ivan, L. Florentina, and C. Laurent, “applied sciences Camera Calibration in High-Speed Robotic Assembly Operations,” 2024.
- Q. Zhang, S. Wang, A. Zhang, J. Zhou, and Q. Liu, “Control Engineering Practice Improved PI neural network-based tension control for stranded wire helical springs manufacturing,” Control Eng. Pract., vol. 67, no. February, pp. 31–42, 2017, doi: 10.1016/j.conengprac.2017.06.010.
- S. Comari and M. Carricato, “applied sciences Vision-Based Robotic Grasping of Reels for Automatic Packaging Machines,” 2022.
- K. Insia et al., “Design and Analysis of IoT-Based Battery Management and Monitoring System for Electric Vehicle,” pp. 181–188.
- G. Dhanush, N. Khatri, S. Kumar, and P. Kumar, “A comprehensive review of machine vision systems and artificial intelligence algorithms for the detection and harvesting of agricultural produce,” Sci. African, vol. 21, no. April, p. e01798, 2023, doi: 10.1016/j.sciaf.2023.e01798.
- R. A. Ofosu and H. Zhu, “Tension control algorithms used in electrical wire manufacturing processes : a systematic review,” Cogent Eng., vol. 11, no. 1, p., 2024, doi: 10.1080/23311916.2024.2322837.
- D. Rejection and C. Algorithm, “Constant Tension Control System of High-Voltage Coil Winding Machine Based on Smith Predictor-Optimized Active Disturbance Rejection Control Algorithm,” 2023.
- C. Barbosa, R. S. Pinto, P. Serra, R. Gonçalves, and C. M. Costa, “Batteries and sustainability : the relevance of life cycle assessment,” vol. 82, no. March, 2025, doi: 10.1016/j.seta.2025.104488.
- R. A. Handika, T. Istikhoratun, and L. Buchori, “Kajian Peranan dan Penerapan Kode Etik Profesi Keinsinyuran dalam Praktik Pekerjaan Bidang Sipil dan Lingkungan di Indonesia untuk Meningkatkan Efisiensi dan Perlindungan Keselamatan Kerja,” vol. 2, no. 3, pp. 201–211, 2024.
- N. F. Aulia and M. Effendy, “Investigasi Pengaruh Inverter High Frequency Terhadap Daya Pada Pembangkit Listrik Tenaga Surya ( PLTS ) 2 kWp,” pp. 1–12, 2024.
- N. Fajar and D. Puspitasari, “Keselamatan Dan Kesehatan Kerja ( Smk3 ) Pada Pt . Fumira Semarang,” Http://Ejournal-S1.Undip.Ac.Id, vol. 3, pp. 1–10, 2014.
References
V. Gowrishankar, “Sustainable manufacturing practices for EV battery packs : Lowering the environmental impacts and increasing recyclability,” Futur. Batter., vol. 6, no. January, p. 100061, 2025, doi: 10.1016/j.fub.2025.100061.
P. P. Pratama, L. Buchori, and A. Purbasari, “Peta Jalan ( Roadmap ) Hilirisasi Industri Manufaktur Berbasis Logam untuk Mendukung Ibu Kota Nusantara ( IKN ) di Kalimantan Timur,” vol. 2, no. 1, pp. 1–8, 2024.
L. Deng, H. Suo, and H. Ren, “Design of Insulation Tape Tension Control System of Transformer Winding Machine Based on Fuzzy PID,” 2021.
Z. Li, Y. Zhao, and C. Chen, “Edge detecting methods and implement on laser peak detection of SLR system,” Proc. SPIE - Int. Soc. Opt. Eng., Dec. 2008, doi: 10.1117/12.806891.
R. Constantin, M. A. Ivan, L. Florentina, and C. Laurent, “applied sciences Camera Calibration in High-Speed Robotic Assembly Operations,” 2024.
Q. Zhang, S. Wang, A. Zhang, J. Zhou, and Q. Liu, “Control Engineering Practice Improved PI neural network-based tension control for stranded wire helical springs manufacturing,” Control Eng. Pract., vol. 67, no. February, pp. 31–42, 2017, doi: 10.1016/j.conengprac.2017.06.010.
S. Comari and M. Carricato, “applied sciences Vision-Based Robotic Grasping of Reels for Automatic Packaging Machines,” 2022.
K. Insia et al., “Design and Analysis of IoT-Based Battery Management and Monitoring System for Electric Vehicle,” pp. 181–188.
G. Dhanush, N. Khatri, S. Kumar, and P. Kumar, “A comprehensive review of machine vision systems and artificial intelligence algorithms for the detection and harvesting of agricultural produce,” Sci. African, vol. 21, no. April, p. e01798, 2023, doi: 10.1016/j.sciaf.2023.e01798.
R. A. Ofosu and H. Zhu, “Tension control algorithms used in electrical wire manufacturing processes : a systematic review,” Cogent Eng., vol. 11, no. 1, p., 2024, doi: 10.1080/23311916.2024.2322837.
D. Rejection and C. Algorithm, “Constant Tension Control System of High-Voltage Coil Winding Machine Based on Smith Predictor-Optimized Active Disturbance Rejection Control Algorithm,” 2023.
C. Barbosa, R. S. Pinto, P. Serra, R. Gonçalves, and C. M. Costa, “Batteries and sustainability : the relevance of life cycle assessment,” vol. 82, no. March, 2025, doi: 10.1016/j.seta.2025.104488.
R. A. Handika, T. Istikhoratun, and L. Buchori, “Kajian Peranan dan Penerapan Kode Etik Profesi Keinsinyuran dalam Praktik Pekerjaan Bidang Sipil dan Lingkungan di Indonesia untuk Meningkatkan Efisiensi dan Perlindungan Keselamatan Kerja,” vol. 2, no. 3, pp. 201–211, 2024.
N. F. Aulia and M. Effendy, “Investigasi Pengaruh Inverter High Frequency Terhadap Daya Pada Pembangkit Listrik Tenaga Surya ( PLTS ) 2 kWp,” pp. 1–12, 2024.
N. Fajar and D. Puspitasari, “Keselamatan Dan Kesehatan Kerja ( Smk3 ) Pada Pt . Fumira Semarang,” Http://Ejournal-S1.Undip.Ac.Id, vol. 3, pp. 1–10, 2014.